About Tungsten carbide roll ring
Tungsten Carbide Roll Rings
High qualitytungsten carbide roll rings for rolling mill are widely used as seal faces withresistant-wearing, high fracturing strength, high thermal conductivity, smallthermal expansion coefficient. It is the best material to resist heat andfracture in all hard face materials.
Property:
1. Highhardness & good wear resistance. Normal hardness reaches HRA 78-89, undertemperature 600 ,beyond hardness of high speed steel
2. Highelasticity modulus
3. Highmechanical strength, compressive strength is up to 6000MN/M2
4. Highdensity
5. Goodthermal conductivity
6. Goodcorrosion& oxidation resistance
Exceptional Durability and PerformanceBuilt from premium tungsten carbide and cobalt bonding, these roll rings withstand the toughest industrial environments. The high hardness, corrosion resistance, and superior impact absorption make them ideal for continuous, heavy-duty operations in rolling mills. Their extended lifespan reduces maintenance frequency and operational interruptions.
Advanced Manufacturing With Hot Isostatic PressingEach ring is produced using an advanced Hot Isostatic Pressing (HIP) process. This state-of-the-art method ensures improved material density, structural integrity, and uniformity. As a result, users benefit from outstanding strength and resistance to deformation even under extreme pressures and temperatures.
Customizable Solutions for Diverse RequirementsFrom diameter to finish and dimensions, these roll rings can be tailored to meet unique project requirements. Whether for steel wire rod or heavy bar rolling, customization options enable precise compatibility. Orders are packed securely in wooden cases and supported by reliable quality assurance and test certifications.
FAQs of Tungsten carbide roll ring:
Q: How are tungsten carbide roll rings manufactured for high precision and durability?
A: These roll rings are engineered using a Hot Isostatic Pressing (HIP) process, resulting in exceptional density and uniformity. This technique, combined with thorough surface polishing and quality checks, ensures robust performance and longevity in high-stress environments.
Q: What are the main benefits of using these roll rings in wire and rebar rolling mills?
A: They offer maximum hardness, superior wear and impact resistance, and excellent thermal conductivity, all of which contribute to extended service life, reduced downtime, and lower maintenance needs in continuous rolling operations.
Q: When should these tungsten carbide roll rings be considered for industrial applications?
A: These rings are best employed when high wear resistance, precise dimensional control, and reliability are crucialspecifically in steel wire, bar, or rebar rolling mills facing demanding operational loads and frequent usage.
Q: Where can these tungsten carbide roll rings be utilized?
A: Primarily, their application is in the metallurgical and iron & steel sectors, notably in wire rod, bar, and rebar rolling mills. Their robust characteristics also support use in related manufacturing processes demanding durability.
Q: What customization options are available for these roll rings?
A: Customization is available for diameter (ranging from 50 mm to 500 mm), size, surface finish (mirror or polished), and dimensions (L*W*H), ensuring precise compatibility with customer specifications and equipment requirements.
Q: How is quality assured for these roll rings before delivery?
A: Each ring undergoes comprehensive quality testing for dimensional accuracy and material integrity, including the provision of a Material Test Certificate for tensile strength. Secure wooden case packaging safeguards the product during shipping.
Q: What is the process for ordering and receiving a customized tungsten carbide roll ring?
A: Customers can specify their application requirementssuch as dimensions, diameter, and surface finish. The manufacturing process incorporates these needs, followed by stringent quality checks and secure packaging for delivery.