About Molten Steel Sampler
Immerse Sampler
Immerse sampler is used to collect moltensteel sample quickly for spectral analysis which is widely used in electric arcfurnace, converter furnace, tundish, ladle furnace, continuous casting,secondary refining,etc. Its main characteristics are simple structure andconvenient application.
Main technical parameter
- Sampling test qualified rate 99 Percent.
- Steel sample: Intact, dense, smooth, noporosity.
Using Method
- Insert the sampler into the specific measuring lance.
- The slag must be broken firstly if it isthick or hard.
- During measurement, the depth of sampling can be 350-400mm, holdingfor 4 to 6 seconds.
- The sampler need to be removed from the molten steel and knocked tothe ground after cooling off,then you get the sample.
- The molten steel temperature should be above 1500 Steelduring sampling.
Questions to understand your requirement:
1.Shape of the steel sample, Round or Oval?
2.Whats about the cardboard? Length? Outter diameter and inner diameter?
3.Whats the material of Deoxidizer?Aluminium or Zirconium or nothing?
4.Order Quantity
Efficient Steel Sampling for Quality AssuranceObtain quick and reliable molten steel samples directly from process ladles and converters using this advanced disposable sampler. Its ergonomic hand-held design allows for swift manual operation, while the heat-resistant construction ensures durability and safety during usage. Suitable for demanding environments, it supports consistent process monitoring and quality assessment with every single extraction.
Customizable and Practical DesignWith a standard probe length of 600 mm and options for customization, this sampler adapts to various client specifications and vessel sizes. The assembly features a lightweight paper tube and a heat-resistant coated exterior, tailored to meet stringent industrial requirements. Delivered in industrial-grade packaging, it guarantees product integrity and user convenience from manufacturer to operation floor.
FAQs of Molten Steel Sampler:
Q: How does the Molten Steel Sampler operate to collect molten steel samples?
A: The sampler is used by manually inserting its heat-resistant probe into the molten steel inside a ladle or converter. In just 3-5 seconds, it extracts a representative sample, ensuring minimal disturbance to ongoing processes.
Q: What types of environments is this sampler compatible with?
A: This device is designed for use in steel mills, foundries, and other steelmaking processes. It accommodates various ladle and converter sizes, making it versatile across industrial applications.
Q: When should I use the Molten Steel Sampler during the steelmaking process?
A: The sampler is typically used during key process stages where quick, representative samples are required for quality control and chemical analysis. Sampling at these critical moments helps optimize product quality.
Q: Where is this sampler best applied within a steel plant?
A: Ideal application points include near converters, electric arc furnaces, or ladle metallurgy stationsany location where molten steel is accessible and sampling is necessary for process monitoring or laboratory testing.
Q: What is the process for using the Molten Steel Sampler safely?
A: Operators should wear approved protective gear, insert the hand-held probe into the molten steel, and retrieve it promptly after 3-5 seconds. The samplers heat-resistant properties and disposable design enable safe and efficient operation.
Q: What are the benefits of using this sampler over traditional sampling tools?
A: This disposable device offers rapid response, high accuracy, consistent results, and simplicity of use. Its lightweight, manual operation reduces downtime, improving efficiency in steel production sampling tasks.
Q: Is customization available for this molten steel sampling device?
A: Yes, the sampler boasts a standard 600 mm probe but can be tailored in length and packaging to meet specific client and application requirements.