Electric Arc Furnace

Electric Arc Furnace Specification

Feature
Energy Efficient, Fast Melting, Automated Controls

Rating
Heavy Duty

Condition
New

Type
Electric Arc Furnace

Usage
Industrial Melting

Power
3 Phase, 415V

Voltage
415-440 V

Size
Customizable

Dimensions
As per requirement

Weight
Depends on capacity

Application
Steel and Alloy Melting

Fuel Type
Electric

Capacity
Up to 100 Tons

Tilting Mechanism
Hydraulic/Electric

Electrode Type
Graphite

Chimney
Available for Fume Extraction

Door Type
Movable/Sliding

Shell Material
Heavy Duty Steel

Control Panel
PLC Automated

Melting Time
30-50 min per batch

Max Temperature
Up to 1800°C

Installation
On-site Installation and Commissioning Provided

Phase
Three Phase

Automation Grade
Automatic/Semi-Automatic

Cooling System
Water Cooled Panels

Frequency
50-60 Hz

Electric Arc Furnace Trade Information

Minimum Order Quantity
1 Set

FOB Port
Shanghai

Supply Ability
2500 Sets Per Month

Delivery Time
45 Days

Sample Policy
Contact us for information regarding our sample policy

Main Export Market(s)
Middle East, Australia, North America, Africa, Eastern Europe, Western Europe, South America, Central America, Asia

Main Domestic Market
All India

About Electric Arc Furnace

Electric Arc Furnace

Electric Arc Furnace (EAF)

We supply standard and customized HX series EAF.

The EAF types we can supply are not limited to the following list.

Type	Nominal Capacity Unit: MT	Transformer Capcity Unit: KVA	Furnace Shell Diameter Unit:MM	E;etrode Diameter Unit: MM	Central Circle Unit:MM	Cooling Water Consumption Unit: MT
HX-5	5	3200/4000	3200	300	850	120
HX-10	10	5500/6300	3500	350	950	125
HX-15	15	7000/9000	3800	400	1000	130
HX-20	20	8000/12500	4200	400	1050	150
HX-30	30	12500/25000	4600	450	1150	180
HX-40	40	20000/31500	5000	500	1250	210
HX-50	50	25000/40000	5200	500	1300	250
HX-75	75	50000/63000	5800	550	1450	260
HX-100	100	50000/8000	6400	600	1450	280

High Performance Steel Shell Construction

The furnace features a robust heavy-duty steel shell, ensuring exceptional durability and longevity under intense operational conditions. The water-cooled panels provide efficient temperature control, enhancing safety and extending equipment lifespan. Customizable dimensions guarantee a perfect fit for various facility sizes and specific client requirements.

Efficient Melting with Graphite Electrodes

Utilizing graphite electrodes, the furnace achieves rapid melting times of 30-50 minutes per batch. This enables high productivity while maintaining optimal energy efficiency and consistent melt quality, making it suitable for demanding industrial environments.

Advanced Automation and User Control

Equipped with a PLC automated control panel, the system offers user-friendly operation and precise process management. Both automatic and semi-automatic modes are available, streamlining workflow and ensuring safety through real-time monitoring and diagnostics.

FAQs of Electric Arc Furnace:

Q: How is the Electric Arc Furnace installed and commissioned at an industrial site?

A: Our Electric Arc Furnace is delivered with on-site installation and commissioning support by experienced technicians. The process includes assembly, calibration, and initial testing to ensure optimal performance tailored to your facilitys requirements.

Q: What is the typical process flow for melting steel or alloys using this furnace?

A: Material is charged into the furnace, followed by electrode lowering and arc initiation. With a batch melting time of 30-50 minutes, the PLC system precisely manages heating. Molten metal is then poured by tilting the furnace via hydraulic or electric mechanism.

Q: When should the graphite electrodes be replaced during operation?

A: Graphite electrodes are subject to gradual wear during melting cycles and should be replaced when they reach their minimum safe length, as indicated in the furnace manual or control panel alerts, ensuring efficient and safe operation.

Q: Where is the ideal application for this furnace model?

A: This model is ideal for industrial-scale steel and alloy melting, particularly in foundries, steel mills, and recycling plants looking for high-capacity and energy-efficient melting solutions.

Q: What benefits does this Electric Arc Furnace provide over traditional fuel-based furnaces?

A: Operating electrically with advanced automation, it ensures rapid, consistent melting, minimizes energy consumption, and reduces emissions via the included chimney and efficient fume extraction, making it more environmentally friendly.

Q: How does the water-cooled panel system enhance furnace operation?

A: The integrated water-cooled panels maintain stable shell temperatures, protecting structural integrity, reducing heat loss, and improving overall safety for both equipment and operators.

Tell us about your requirement